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Example
calculation:
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Using the Altivar 61 on fans and pumps can reduce
your
energy costs by thousands of dollars. The basic principle
is: lower motor speed = lower energy costs
Most HVAC systems are designed to keep the building
cool on the hottest days and warm on the coldest days.
Therefore, the HVAC system only needs to work at full
capacity on the 10 or so hottest days and the 10 or
so coldest days of the year. On the other 345 days,
the HVAC system may operate at a reduced capacity.
This is where a variable air volume system with variable
frequency drives (VFDs) can be used to match air flow
to actual heating and cooling demands. The VFD can
reduce the motor speed when full flow is not required,
thereby reducing the power required and the electrical
energy used
How Much Energy Can Be Saved?
It's a general rule of thumb that a centrifugal pump
or fan delivering 80 percent of its rated flow only
requires 50 percent of the rated power. The graph
demonstrates the relationship between flow and power
requirements of a centrifugal pump or fan.
A= percent flow B= percent pressure C= percent power
required
- Consider the following example:
- A 50 hp fan needs to supply air 10 hrs/day for
250 days
--The cost of running the fan at full speed would
be:
--50 hp x 0.746 kW/hp x 2500 hrs x $0.08/kWhr =
$7,460.00
- Assuming the fan does not have to run at full
speed all the time:
- 25% of time at 100%; 50% of time at 80%; 25% of
time at 60%
--The cost of running the fan with a variable speed
drive would be:
--50 hp x (1.0)3 x 0.746 x 625 x $0.08 = $1,865.00
--50 hp x (0.8) 3 x 0.746 x 1250 x $0.08 = $1,909.76
--50 hp x (0.6) 3 x 0.746 x 625 x $0.08 = $ 402.84
Total = $4,177.60
- Potential Annual Savings: ($7460.00 - $4177.60)
= $3,282.40
A variable air volume HVAC system could potentially
save $3,282.40 annually over a constant air volume
system.
- Payback Period of Variable Speed Drives
--The payback period on a VFD averages 18 to 24
months, but can be less than 12 months. The period
depends largely on the type and size of the system
and how much time the motor is operating at full
speed versus how much flow is actually required
to heat or cool the building space. The life cycle
of HVAC equipment in commercial buildings typically
is between 20 to 50 years, so a one- or two-year
payback period can generate a substantial return
on investment.
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